A Brief Guide to Polyurethane Flooring System

Discover the ultimate flooring solution with our brief guide to Polyurethane Floors, a versatile and durable option for your commercial space.

In this guide, we’ll explore the benefits of polyurethane flooring, its seamless application, its resistance to chemicals and abrasion, and the best polyurethane options for different floor types.

A Brief Guide to Polyurethane Flooring System

What is Polyurethane flooring?

Polyurethane flooring is a highly versatile and durable system that offers numerous benefits for various applications. It is a type of resinous flooring known for its exceptional performance and aesthetic appeal.

Polyurethane flooring comprises multiple layers of polyurethane resin that create a seamless and protective surface. This flooring system consists of a two-part liquid resin, including a polyol component and an isocyanate component. When these components are mixed and applied, they form a solid and durable floor finish.

One of the critical advantages of polyurethane flooring is its high performance. It offers excellent resistance to abrasion, impact, chemicals, and stains, making it ideal for high-traffic areas. The seamless nature of the flooring system prevents dirt and bacteria from accumulating, ensuring a hygienic and easy-to-clean surface.Polyurethane floors are also highly versatile. They come in various colours, finishes, and thicknesses, allowing for customisation to suit various environments and design preferences. Whether you prefer a glossy or matte appearance, a polyurethane floor finish meets your needs.

Impermeable Barrier

Where can you Install PU Floors?

With their exceptional durability and versatility, polyurethane floors can be installed in various environments. Here are some common areas where you can install PU floors:

Where can you Install PU Floors

Commercial Spaces

  • Retail stores and shopping malls
  • Restaurants, cafes, and food courts
  • Offices and corporate buildings
  • Showrooms and exhibition halls
  • Sports facilities and gyms

Industrial Facilities

  • Manufacturing plants and warehouses
  • Factories and production areas
  • Automotive and aerospace industries
  • Chemical and pharmaceutical facilities
  • Laboratories and clean rooms

Healthcare Facilities

  • Hospitals and clinics
  • Laboratories and research centres
  • Pharmaceutical and medical device manufacturing units
  • Veterinary clinics and animal care centres

Educational Institutions

  • Schools, colleges, and universities
  • Laboratories and research facilities
  • Auditoriums and gymnasiums
  • Libraries and study areas

Residential Spaces

  • Garages and basements
  • Kitchens and bathrooms
  • Entryways and hallways
  • Home workshops and studios

Hospitality Sector

  • Hotels and resorts
  • Restaurants and bars
  • Event venues and banquet halls
  • Spas and wellness centres

It’s important to note that polyurethane flooring is not limited to these areas and can be installed in many other settings. The best polyurethane for floors depends on the space’s specific requirements, such as the level of foot traffic, exposure to chemicals, and desired aesthetic.

Install PU Floors

How long do PU floors last?

Polyurethane flooring systems are known for their durability and long lifespan, making them popular in various commercial and industrial settings.

When properly installed and maintained, you can expect a polyurethane flooring system to last many years. The longevity of these floors depends on several factors, including the quality of the materials used, the application technique, and the level of foot traffic and usage.

A well-maintained polyurethane floor can last 10 to 20 years or more. However, it’s important to note that heavy machinery, harsh chemicals, and excessive wear and tear can reduce the lifespan of the flooring system. Regular cleaning, proper maintenance, and periodic inspections can extend its life and ensure optimal performance.

The specific type of polyurethane flooring system can also impact its durability. Some variants, such as polyurethane concrete coatings, offer enhanced resistance to abrasion, chemicals, and impacts, thereby increasing their lifespan.

With Duphill’s polyurethane flooring systems, you can expect unmatched durability and reliability, even in the face of heavy machinery and harsh conditions.

PU floors last

How do PU floors compare to Epoxy Flooring?

Polyurethane and epoxy flooring are popular choices for commercial and industrial spaces due to their durability and versatility. While they share some similarities, there are distinct differences between the two.

Here’s a comparison of polyurethane flooring and epoxy flooring:

Composition and Application

Polyurethane is a polymer that forms a protective layer on the floor surface. It is applied in multiple coats, offering excellent resistance to chemicals, abrasion, and UV rays. Polyurethane floors are known for their flexibility and elasticity, making them suitable for high-impact or thermal shock areas.

Epoxy consists of a resin and hardener mixture that creates a thick, rigid coating. It is typically applied as a single layer, providing a high-gloss finish. Epoxy floors offer exceptional chemical resistance and durability, making them ideal for areas with heavy machinery or chemical spills.

Composition and Application

Performance and Durability

Polyurethane offers superior resistance to UV rays, preventing colour fading and yellowing. It is also highly resistant to staining, making it easier to maintain. Polyurethane floors are known for their excellent abrasion resistance, ensuring long-lasting performance even in high-traffic areas.

Epoxy floors are extremely durable and can withstand heavy loads and impact. They have excellent resistance to chemicals, including oil, gasoline, and acids. However, epoxy floors may be more prone to yellowing and discolouration when exposed to UV rays over time.

Performance and Durability

Aesthetic Options

Polyurethane offers a wide range of colour options, including clear coatings that enhance the natural appearance of the substrate. It can also be customised with flakes, quartz, or metallic pigments to create decorative effects.

Epoxy provides a high-gloss, seamless finish that can enhance the overall aesthetics of a space. It is available in a variety of colours and can be combined with decorative elements like flakes, chips, or metallic pigments to create unique designs.

Aesthetic Options

Application Environment

Polyurethane is more flexible and resilient, making it suitable for areas requiring thermal shock resistance, such as cold storage rooms or industrial kitchens. It can also withstand higher levels of moisture and humidity.

Epoxy is a rigid coating that is better suited for areas with minimal temperature fluctuations and moisture exposure. It is commonly used in warehouses, garages, laboratories, and manufacturing facilities.

Application Environment

What are the Facilities that would require Polyurethane Flooring?

Polyurethane flooring is a versatile option that can be used in various facilities where durability, chemical resistance, and easy maintenance are essential.

Here are some examples of facilities that would benefit from polyurethane flooring:

Food and Beverage Processing Plants

  • Polyurethane floors are resistant to chemicals, including harsh cleaning agents and food acids, making them ideal for food processing areas.
  • The seamless surface of polyurethane floors prevents the growth of bacteria, fungi, and mould, ensuring a hygienic environment.

Food and Beverage Processing Plants

Manufacturing and Warehousing Facilities

  • Polyurethane flooring can withstand heavy machinery, foot traffic, and impact, making it suitable for manufacturing and warehousing spaces.
  • Its resistance to chemicals, including oils, solvents, and fuels, ensures the floor can withstand spills and chemical exposure.

Manufacturing and Warehousing Facilities

Laboratories and Research Facilities

  • Polyurethane floors offer excellent resistance to chemicals, acids, and solvents, making them ideal for laboratories and research facilities.
  • The seamless and non-porous surface of polyurethane floors prevents the absorption of chemicals, ensuring a safe and clean working environment.

Laboratories and Research Facilities

Automotive Service Centers and Garages

  • Polyurethane flooring can withstand the constant traffic, heavy equipment, and exposure to oils and chemicals in automotive service centres and garages.
  • Its durability and resistance to stains and chemicals make maintenance and cleaning easier in these facilities.

Automotive Service Centers and Garages

Pharmaceutical and Healthcare Facilities

  • Polyurethane floors provide a hygienic and clean environment, making them suitable for pharmaceutical and healthcare facilities.
  • The seamless surface of polyurethane floors eliminates joints and cracks where bacteria can accumulate, ensuring a sterile environment.

Pharmaceutical and Healthcare Facilities

Which PU Flooring System is the right fit for your space?

When choosing the right flooring system for your space, there are various options available, and one popular choice is polyurethane (PU) flooring. PU flooring offers a range of benefits that make it suitable for different environments.

A heavy-duty PU flooring system is ideal for industrial settings such as warehouses or manufacturing plants. It provides excellent resistance to abrasion, impact, and chemical spills, ensuring durability and longevity even in high-traffic areas.

A PU self-levelling flooring system is a great choice in commercial spaces like offices or retail stores. It offers a smooth, seamless finish that enhances the aesthetics of the space. It is also easy to clean and maintain, making it suitable for areas with heavy foot traffic.

For healthcare facilities or laboratories, an anti-bacterial PU flooring system is recommended. It has properties that inhibit the growth of bacteria and provide a hygienic environment. It also offers resistance to stains and chemicals commonly found in these settings.

Which PU Flooring System is the right fit for your space

Wrapping It Up

A polyurethane flooring system offers a versatile and durable solution for various spaces. Polyurethane floors provide excellent performance and aesthetics, whether you need it for a commercial, industrial, or residential area.

By considering factors such as the purpose of the space, environmental conditions, performance requirements, aesthetics, and budget, you can select the best polyurethane flooring system for your needs. With its superior durability, chemical resistance, and ease of maintenance, polyurethane floors, along with the right polyurethane floor finish, can enhance the longevity and appeal of your floors.

Invest in the best polyurethane for floors to create durable and visually stunning polyurethane flooring that will stand the test of time.

Contact Duphill today!